Generic placeholder image

Current Pharmaceutical Design

Editor-in-Chief

ISSN (Print): 1381-6128
ISSN (Online): 1873-4286

Review Article

Green Enabling Technologies for Competitive Synthesis of Pharmaceutical Lead Compounds

Author(s): Silvia Tagliapietra, Arianna Binello, Fabio Bucciol, Vladimir Trukhan, Mariachiara Colia and Giancarlo Cravotto*

Volume 26, Issue 44, 2020

Page: [5700 - 5712] Pages: 13

DOI: 10.2174/1381612826999201116163951

Price: $65

Abstract

Combinations of different technologies are at the heart of the development and implementation of new, innovative processes and approaches for Industry 4.0 in the field of medicinal chemistry and drug discovery. Process intensification and advances in high-throughput synthetic techniques can dramatically improve reaction rates in processes for which slow kinetics represents a bottleneck. Easier access to target-based chemical library collections offers wider access to new leads for drug development. Green enabling technologies are a reliable ally for the design of environmentally friendly synthetic processes and more highly competitive pharmaceutical production. Mechanochemistry, microwaves, ultrasound and flow chemistry are mature techniques that can boast drug synthesis when properly integrated into the production chain. In this review, we selected examples from the literature of the last five years related to medicinal chemistry.

Keywords: Enabling technologies, pharmaceutical compounds, process intensification, high-throughput synthesis, mechanochemistry, microwaves, ultrasound, flow chemistry.

[1]
Gutmann B, Cantillo D, Kappe CO. Continuous-flow technology-a tool for the safe manufacturing of active pharmaceutical ingredients. Angew Chem Int Ed Engl 2015; 54(23): 6688-728.
[http://dx.doi.org/10.1002/anie.201409318] [PMID: 25989203]
[2]
Baumann M, Baxendale IR. The synthesis of active pharmaceutical ingredients (APIs) using continuous flow chemistry. Beilstein J Org Chem 2015; 11: 1194-219.
[http://dx.doi.org/10.3762/bjoc.11.134] [PMID: 26425178]
[3]
Farrant E. Introduction New synthetic technologies in medicinal chemistry RSC Drug Discovery Series 2011; 1-5.
[http://dx.doi.org/10.1039/9781849733052-00001]
[4]
Narkevich IA, Tarasov IN, Golant ZM, Alekhin AV. Modern technologies for synthesizing drug substances: toward highly efficient drug production. Pharm Chem J 2016; 49: 760-4.
[http://dx.doi.org/10.1007/s11094-016-1366-5]
[5]
Dolle RE, Worm K. Role of chemistry in lead discovery Lead generation approaches in drug discovery Wiley 2010; 259-90.
[http://dx.doi.org/10.1002/9780470584170.ch9]
[6]
Beillard A, Bantreil X, Métro TX, Martinez J, Lamaty F. Alternative technologies that facilitate access to discrete metal complexes. Chem Rev 2019; 119(12): 7529-609.
[http://dx.doi.org/10.1021/acs.chemrev.8b00479] [PMID: 31059243]
[7]
Krska SW, DiRocco DA, Dreher SD, Shevlin M. The evolution of chemical high-throughput experimentation to address challenging problems in pharmaceutical synthesis. Acc Chem Res 2017; 50(12): 2976-85.
[http://dx.doi.org/10.1021/acs.accounts.7b00428] [PMID: 29172435]
[8]
Roberge DM, Ducry L, Bieler N, Cretton P, Zimmermann B. Microreactor technology: A revolution for the fine chemical and pharmaceutical industries? Chem Eng Technol 2005; 28: 318-23.
[http://dx.doi.org/10.1002/ceat.200407128]
[9]
Martina K, Rotolo L, Porcheddu A, et al. High throughput mechanochemistry: application to parallel synthesis of benzoxazines. Chem Commun (Camb) 2018; 54(5): 551-4.
[http://dx.doi.org/10.1039/C7CC07758K] [PMID: 29292460]
[10]
Cintas P, Tabasso S, Veselov VV, Cravotto G. Alternative reaction conditions: enabling technologies in solvent-free protocols. Curr Opinion Green Sust Chem 2020; 21: 44-9.
[http://dx.doi.org/10.1016/j.cogsc.2019.11.007]
[11]
Bhusnure OG, Gholve SB, Giram PS, Warad TA, Pangave VS, Sangshetti JN. Green approaches for the industrial production of active pharmaceutical ingredients. World J Pharm Res 2015; 4: 629-48.
[12]
Hernández JG, Bolm C. Altering product selectivity by mechanochemistry. J Org Chem 2017; 82(8): 4007-19.
[http://dx.doi.org/10.1021/acs.joc.6b02887] [PMID: 28080050]
[13]
Cravotto G, Cintas P. Power ultrasound in organic synthesis: moving cavitational chemistry from academia to innovative and large-scale applications. Chem Soc Rev 2006; 35(2): 180-96.
[http://dx.doi.org/10.1039/B503848K] [PMID: 16444299]
[14]
Dechema 2013. Available from: http://www.dechema.de
[15]
Mitic A, Gernaey KV. Process Intensification tools in the small-scale pharmaceutical manufacturing of small molecules. Chem Eng Technol 2015; 38: 1699-712.
[http://dx.doi.org/10.1002/ceat.201400765]
[16]
James SL, Adams CJ, Bolm C, et al. Mechanochemistry: opportunities for new and cleaner synthesis. Chem Soc Rev 2012; 41(1): 413-47.
[http://dx.doi.org/10.1039/C1CS15171A] [PMID: 21892512]
[17]
Crawford DE. Extrusion - back to the future: Using an established technique to reform automated chemical synthesis. Beilstein J Org Chem 2017; 13: 65-75.
[http://dx.doi.org/10.3762/bjoc.13.9] [PMID: 28179950]
[18]
Štrukil V. Mechanochemical synthesis of thioureas, ureas and guanidines. Beilstein J Org Chem 2017; 13: 1828-49.
[http://dx.doi.org/10.3762/bjoc.13.178] [PMID: 28904627]
[19]
Štrukil V, Igrc MD, Fábián L, et al. A model for a solvent-free synthetic organic research laboratory: click-mechanosynthesis and structural characterization of thioureas without bulk solvents. Green Chem 2012; 14: 2462-73.
[http://dx.doi.org/10.1039/c2gc35799b]
[20]
Portada T, Margetić D, Štrukil V. Mechanochemical catalytic transfer hydrogenation of aromatic nitro derivatives. Molecules 2018; 23(12): 3163.
[http://dx.doi.org/10.3390/molecules23123163] [PMID: 30513686]
[21]
Colacino E, Porcheddu A, Halasz I, et al. Mechanochemistry for “no solvent, no base” preparation of hydantoin-based active pharmaceutical ingredients: nitrofurantoin and dantrolene. Green Chem 2018; 20: 2973-7.
[http://dx.doi.org/10.1039/C8GC01345D]
[22]
Lupacchini M, Mascitti A, Tonucci L, D’Alessandro N, Colacino E, Charnay C. Molecules to silicon-based biohybrid materials by ball milling. ACS Sustain Chem& Eng 2018; 6: 511-8.
[http://dx.doi.org/10.1021/acssuschemeng.7b02782]
[23]
Sim Y, Shi YX, Ganguly R, Li Y, García F. Mechanochemical synthesis of phosphazane-based frameworks. Chemistry 2017; 23(47): 11279-85.
[http://dx.doi.org/10.1002/chem.201701619] [PMID: 28504366]
[24]
de Souza VP, Oliveira CK, de Souza TM, et al. A green approach for allylations of aldehydes and ketones: combining allylborate, mechanochemistry and lanthanide catalyst. Molecules 2016; 21(11): 1539-62.
[http://dx.doi.org/10.3390/molecules21111539] [PMID: 27854340]
[25]
de Melo CC, da Silva CCP, Pereira CCSS, Rosa PCP, Ellena J. Mechanochemistry applied to reformulation and scale-up production of Ethionamide: Salt selection and solubility enhancement. Eur J Pharm Sci 2016; 81: 149-56.
[http://dx.doi.org/10.1016/j.ejps.2015.10.007] [PMID: 26472469]
[26]
Kappe CO, Stadler A. Microwaves in organic and medicinal chemistry. 1st ed. New Jersey: Wiley Hoboken 2005.
[http://dx.doi.org/10.1002/3527606556]
[27]
Rinaldi L, Carnaroglio D, Rotolo L, Cravotto G. A microwave based chemical factory in the lab: from milligram to multigram preparations. J Chem 2015; 2015: 1-8.
[http://dx.doi.org/10.1155/2015/879531]
[28]
Dallinger D, Lehmann H, Moseley JD, Stadler A, Kappe CO. Scale-up of microwave-assisted in a multimode bench-top reactor. Org Process Res Dev 2011; 15: 841-54.
[http://dx.doi.org/10.1021/op200090k]
[29]
Calcio Gaudino E, Manzoli M, Carnaroglio D, et al. Sonochemical preparation of alumina-sphere loaded Pd nanoparticles for multi-litre alkyne semi-hydrogenation in a continuous flow microwave reactor. RCS Advances 2018; 8: 7029-39.
[30]
Znidar D, Cantillo D, Inglesby P, Boyd A, Kappe CO. Process intensification and integration studies for the generation of a key Aminoimidazole intermediate in the synthesis of Lanabecestat. Org Process Res Dev 2018; 22: 633-40.
[http://dx.doi.org/10.1021/acs.oprd.8b00089]
[31]
Csjernyk G, Karlstrom S, Kers A, et al. Compounds and their use as BACE inhibitors United States Patent US 2016184303, 2016.
[32]
Bana P, Örkényi R, Lövei K, et al. The route from problem to solution in multistep continuous flow synthesis of pharmaceutical compounds. Bioorg Med Chem 2017; 25(23): 6180-9.
[http://dx.doi.org/10.1016/j.bmc.2016.12.046] [PMID: 28087127]
[33]
Dwivedi J, Kaur N, Kishore D, Kumari S, Sharma S. Synthetic and biological aspects of thiadiazoles and their condensed derivatives: an overview. Curr Top Med Chem 2016; 16(26): 2884-920.
[http://dx.doi.org/10.2174/1568026616666160506144859] [PMID: 27150372]
[34]
Hagenson LC, Doraiswamy LK. Comparison of effects of ultrasound and mechanical agitation on a reacting solid-liquid system. Chem Eng Sci 1998; 53: 131-48.
[http://dx.doi.org/10.1016/S0009-2509(97)00193-0]
[35]
Martina K, Tagliapietra S, Barge A, Cravotto G. Combined microwaves/ultrasound, a hybrid technology. Top Curr Chem (Cham) 2016; 374(6): 79-101.
[http://dx.doi.org/10.1007/s41061-016-0082-7] [PMID: 27832428]
[36]
Cravotto G, Borretto E, Oliverio M, Procopio A, Penoni A. Catalysis in water or biphasic aqueous systems under sonochemical conditions. Catal Commun 2015; 63: 2-9.
[http://dx.doi.org/10.1016/j.catcom.2014.12.014]
[37]
Pradhan SR, Colmenares-Quintero RF, Quintero JCC. Designing microflow-reactors for photocatalysis using sonochemistry: a systematic review article. Molecules 2019; 24: 3315-37.
[http://dx.doi.org/10.3390/molecules24183315]
[38]
Ahmadi M, Moradi L, Sadeghzadeh M. Synthesis of benzamides through direct condensation of carboxylic acids and amines in the presence of diatomite earth@IL/ZrCl4 under ultrasonic irradiation. Res Chem Intermed 2018; 44: 7873-89.
[http://dx.doi.org/10.1007/s11164-018-3592-9]
[39]
Swapnil N. Mane, Sagar M. Gadalkar, Virendra K. Rathod. Intensification of paracetamol (acetaminophen) synthesis from hydroquinone using ultrasound. Ultrason Sonochem 2018; 49: 106-10.
[http://dx.doi.org/10.1016/j.ultsonch.2018.07.029] [PMID: 30082254]
[40]
Taheri-Ledari R, Rahimi J, Maleki A. Synergistic catalytic effect between ultrasound waves and pyrimidine-2,4-diamine-functionalized magnetic nanoparticles: Applied for synthesis of 1,4-dihydropyridine pharmaceutical derivatives. Ultrason Sonochem 2019; 59: 104737-46.
[http://dx.doi.org/10.1016/j.ultsonch.2019.104737] [PMID: 31473427]
[41]
Nicolaou KC, Rigol S. Perspectives from nearly five decades of total synthesis of natural products and their analogues for biology and medicine. Nat Prod Rep 2020.
[http://dx.doi.org/10.1039/D0NP00003E] [PMID: 32319494]
[42]
Tagliapietra S, Calcio Gaudino E, Martina K, Barge A, Cravotto G. Microwave irradiation in micro- meso-fluidic systems; hybrid technology has issued the challenge. Chem Rec 2019; 19(1): 98-117.
[http://dx.doi.org/10.1002/tcr.201800057] [PMID: 30044531]
[43]
Van Arnum P. Advancing flow chemistry in API manufacturing. Pharm Technol 2013; 37: 78-82.
[44]
Schaber SD, Gerogiorgis DI, Ramachandran R, Evans JMB, Barton PI, Trout BL. Economic analysis of integrated continuous and batch pharmaceutical manufacturing: A case study. Ind Eng Chem Res 2011; 50: 10083-92.
[http://dx.doi.org/10.1021/ie2006752]
[45]
a) Plutschack MB, Pieber B, Gilmore K, Seeberger PH. The Hitchhiker’s Guide to Flow Chemistry. Chem Rev 2017; 117: 11796-893.
bShukla1 C. A., Kulkarni A. A., Automating multistep flow synthesis: approach and challenges in integrating chemistry, machines and logic. J. Beilstein, Org. Chem 2017; 13: 960-87.
[46]
Damm M, Glasnov TN, Kappe CO. Translating high-temperature microwave chemistry to scalable continuous flow processes. Org Process Res Dev 2010; 14: 215-24.
[http://dx.doi.org/10.1021/op900297e]
[47]
Movsisyan M, Delbeke EIP, Berton JKET, Battilocchio C, Ley SV, Stevens CV. Taming hazardous chemistry by continuous flow technology. Chem Soc Rev 2016; 45(18): 4892-928.
[http://dx.doi.org/10.1039/C5CS00902B] [PMID: 27453961]
[48]
Fukuyama T, Chiba H, Kuroda H, Takigawa T, Kayano A, Tagami K. Application of continuous flow for DIBAL-H reduction and n-BuLi mediated coupling reaction in the synthesis of Eribulin Mesylate. Org Process Res Dev 2016; 20: 503-9.
[http://dx.doi.org/10.1021/acs.oprd.5b00353]
[49]
Malet-Sanz L, Susanne F. Continuous flow synthesis. A pharma perspective. J Med Chem 2012; 55(9): 4062-98.
[http://dx.doi.org/10.1021/jm2006029] [PMID: 22283413]
[50]
Bandaru T. Ramanjaneyulu, Niraj K, et al. Towards versatile continuous-flow chemistry and process technology via new conceptual microreactor systems. Bull Korean Chem Soc 2018; 39: 757-72.
[http://dx.doi.org/10.1002/bkcs.11467]
[51]
Heider PL, Born SC, Basak S, et al. Development of a multi-step synthesis and workup sequence for an integrated, continuous manufacturing process of a pharmaceutical. Org Process Res Dev 2014; 18: 402-9.
[http://dx.doi.org/10.1021/op400294z]
[52]
Amara Z, Streng ES, Skilton RA, Jin J, George MW, Poliakoff M. Automated serendipity with self-optimizing continuous-flow reactors. Eur J Org Chem 2015; 2015: 6141-5.
[http://dx.doi.org/10.1002/ejoc.201500980]
[53]
Hsieh H-W, Coley CW, Baumgartner LM, Jensen KF, Robinson RI. Photoredox iridium-nickel dual-catalyzed Decarboxylative Arylation cross-coupling: from batch to continuous flow via self-optimizing segmented flow reactor. Org Process Res Dev 2018; 22: 542-50.
[http://dx.doi.org/10.1021/acs.oprd.8b00018]
[54]
Brzozowski M, O’Brien M, Ley SV, Polyzos A. Flow chemistry: intelligent processing of gas-liquid transformations using a tube-in-tube reactor. Acc Chem Res 2015; 48(2): 349-62.
[http://dx.doi.org/10.1021/ar500359m] [PMID: 25611216]
[55]
Porta R, Benaglia M, Puglisi A. Flow chemistry: Recent developments in the synthesis of pharmaceutical products. Org Process Res Dev 2016; 20: 2-25.
[http://dx.doi.org/10.1021/acs.oprd.5b00325]
[56]
Tsubogo T, Oyamada H, Kobayashi S. Multistep continuous-flow synthesis of (R)- and (S)-rolipram using heterogeneous catalysts. Nature 2015; 520(7547): 329-32.
[http://dx.doi.org/10.1038/nature14343] [PMID: 25877201]
[57]
Martinez CA, Hu S, Dumond Y, Tao J, Kelleher P, Tully L. development of a chemoenzymatic manufacturing process for pregabalin. Org Process Res Dev 2008; 12: 392-8.
[http://dx.doi.org/10.1021/op7002248]
[58]
Ishitani H, Kanai K, Saito Y, Tsubogo T, Kobayashi S. Synthesis of (±)-Pregabalin by utilizing a three-step sequential-flow system with heterogeneous catalysts. Eur J Org Chem 2017; 2017: 6491-4.
[http://dx.doi.org/10.1002/ejoc.201700998]
[59]
Nge PN, Rogers CI, Woolley AT. Advances in microfluidic materials, functions, integration, and applications. Chem Rev 2013; 113(4): 2550-83.
[http://dx.doi.org/10.1021/cr300337x] [PMID: 23410114]
[60]
Hartman RL, Naber JR, Zaborenko N, Buchwald SL, Jensen KF. Overcoming the challenges of solid bridging and constriction during Pd-catalysed C-N bond formation in microreactors abstract: We investigate the mechanisms that govern plugging in microreactors. Org Process Res Dev 2010; 14: 1347-57.
[http://dx.doi.org/10.1021/op100154d]
[61]
Nair V, Colmenares JC, Lisovytskiy D. Ultrasound assisted ZnO coating in a microflow based photoreactor for selective oxidation of benzyl alcohol to benzaldehyde. Green Chem 2019; 21: 1241-6.
[http://dx.doi.org/10.1039/C8GC03131B]
[62]
Petrova E. Innovation in the pharmaceutical industry: The process of drug discovery and development Innovation and marketing in the pharmaceutical industry Springer 2014; 19-81.
[http://dx.doi.org/10.1007/978-1-4614-7801-0_2]
[63]
Barden TC. Heterocyclic Scaffolds II Springer 2010; 31-46.
[http://dx.doi.org/10.1007/7081_2010_48]
[64]
Baumann M, Baxendale IR, Ley SV, Nikbin N. An overview of the key routes to the best selling 5-membered ring heterocyclic pharmaceuticals. Beilstein J Org Chem 2011; 7: 442-95.
[http://dx.doi.org/10.3762/bjoc.7.57] [PMID: 21647262]
[65]
Park J, Kim DH, Das T, Cho CG. Intramolecular fischer indole synthesis for the direct synthesis of 3,4-fused tricyclic indole and application to the total synthesis of (-)-Aurantioclavine. Org Lett 2016; 18(19): 5098-101.
[http://dx.doi.org/10.1021/acs.orglett.6b02541] [PMID: 27643720]
[66]
Schotten C, Leist LGT, Semrau L, Browne DL. A machine-assisted approach for the preparation of follow-on pharmaceutical compound libraries. React Chem Eng 2018; 3: 210-5.
[http://dx.doi.org/10.1039/C8RE00010G]
[67]
Barge A, Baricco F, Cravotto G, Fretta R, Lattuada L. Mechanochemistry applied to the synthesis of x-ray contrast agents. ACS Sust Chem & Eng 2020.

Rights & Permissions Print Cite
© 2024 Bentham Science Publishers | Privacy Policy